NGI Next Generation Impactor

A new cascade impactor has been designed for the OINDP Industry, specifically for pharmaceutical inhaler testing

It is the most efficient and accurate way to do standard in vitro APSD testing.

NGI Next Generation Impactor

Has seven stages (plus MOC, Micro-Orifice Collector) and is intended to operate at any inlet flow rate between 15 and 100 L/min

NGI: Features and Applications

A new cascade impactor has been designed for the OINDP Industry, specifically for pharmaceutical inhaler testing, and is the most efficient and accurate way to do standard in vitro APSD testing.

The Impactor, called the Next Generation Impactor (NGI), has seven stages and is intended to operate at any inlet flow rate between 15 and 100 L/min.

It offers a cut size (D50) spectrum spanning from 0.98 µm to 14.1 µm aerodynamic diameter at 15 L/min, 0.54 µm to 11.7 µm aerodynamic diameter at 30 L/min, 0.34 µm to 8.06 µm at 60 L/min, and 0.24 µm to 6.12 µm at 100 L/min.

The impactor’s aerodynamics adhere to well-established scientific principles, ensuring reliable particle size fractionation behavior across the designated flow range.

Specifically tailored for inhaler testing, the NGI incorporates features to enhance its utility. Notably, particles are deposited onto collection cups held in a tray that can be swiftly removed as a single unit, facilitating rapid sample turnover when multiple trays are utilized. 

For efficient drug recovery, users can introduce approximately 40 mL of a suitable solvent directly into the cups. Another distinctive feature is the micro-orifice collector (MOC), which captures extremely small particles, usually collected on the final filter in other impactors, in a dedicated collection cup.

The particles gathered in the MOC cup can be analyzed in the same manner as those collected in other impactor stage cups. With its user-friendly attributes and adherence to aerodynamic design principles, the NGI proves to be a well-suited impactor for the requirements of the inhaler testing community.

  • Compliant with ISO 27427, USP (United States Pharmacopeia) and PhEur (European Pharmacopeia)
  • Features an 8-stage collection system, comprising 7 stages along with a Micro-Orifice Collector (MOC).
  • Offers precise cut points for accurate particle size determination.
  • Abundance of accessories designed to enhance testing efficiency.
  • Conducts in vitro Aerodynamic Particle Size Distribution (APSD) testing contrary to Standard Andersen Cascade Impactor 8 Stages.
  • Exhibits corrosion and chemical resistance for robust durability.
  • Extended equipment life for prolonged and reliable usage.
  • Incorporates a Micro-Orifice Collector (MOC) for the collection of exceptionally small particles, adding a unique dimension to particle analysis capabilities.
  • Pharmaceutical: Inhaler testing (APSD)

  • In-vitro testing in inhalation/pharmaceutical sector

  • Production (OINDP)

  • Efficiency (OINDP)

  • Healthcare

Cut-off diameters

The impactor configuration features easily detachable impaction cups arranged in a single plane. It comprises four primary sections: the cup tray which houses eight collection cups that gather samples before analysis, the bottom frame which provides support for the cup tray, the seal body accommodating the nozzles, and the lid containing interstage passageways.

Multiple nozzles are employed at all stages except the initial one, guiding the flow through the impactor in a saw- tooth pattern.

As mentioned before, the apparatus incorporates a terminal Micro-Orifice Collector (MOC), potentially obviating the need for a final filter, subject to validation during method verification.

The MOC, consisting of an impactor nozzle plate and collection cup, boasts approximately 4032 holes, each approximately 70 μm in diameter.

NGI cut-off Diameters Inpharmatec
*MOC, micro-orifice collector. Sizes correspond to 80% collection efficiency for this back-up stage.

Main Characteristics and Materials

NGI Next Generation Impactor Characteristics

NGI: Product Codes

EQUIPMENT
CODE
Next Generation Impactor (NGI)
AC99-122-0900SP
NGI Induction Port
AC99-122-0901SP
NGI Preseparator
AC99-122-0902SP
NGI Internal Filter Holder
AC99-122-0903SP
NGI External Filter Holder
AC99-122-0904SP
Cup Rack for NGI
AC99-122-0905SP
Washing Rack for NGI
AC99-122-0906SP
O-ring Kit for NGI
AC99-122-0907SP
Hard-shell Case for NGI with Wheels
AC99-122-0908SP

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